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Reinheitssicherung Sauerstoff, Taupunktregelung Sauerstoff, Gasübertragungssystem Sauerstoff, Druckluftbetriebener Sauerstoffverstärker, modularer Sauerstoffverstärker French système de surcompression d’oxygène, surpresseur d’oxygène, surpresseur pneumatique d’oxygène, surpresseur haute pression d’oxygène, compresseur d’oxygène, remplissage de bouteilles d’oxygène, surpresseur portable d’oxygène, surpresseur médical d’oxygène, surpresseur industriel d’oxygène, surpresseur de bouteilles de plongée, surpresseur hyperbare d’oxygène, surpresseur ATEX d’oxygène, module skid d’oxygène, contrôle PLC surpresseur d’oxygène, interface HMI surpresseur d’oxygène, booster de pureté d’oxygène, contrôle point de rosée d’oxygène, système de transfert d’oxygène, surpresseur actionné par air, surpresseur modulaire d’oxygène Italian sistema di potenziamento ossigeno, booster ossigeno, booster pneumatico ossigeno, booster ossigeno ad alta pressione, compressore ossigeno, riempimento bombole ossigeno, 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modular de oxígeno Russian система повышения давления кислорода, бустер кислорода, пневматический бустер кислорода, высоконапорный бустер кислорода, компрессор кислорода, заправка кислородных баллонов, портативный бустер кислорода, медицинский бустер кислорода, промышленный бустер кислорода, бустер для дайвинг-баллонов, гипербарический бустер кислорода, ATEX бустер кислорода, модульный бустер на раме, PLC управление бустером кислорода, HMI интерфейс бустера, чистота кислорода бустер, контроль точки росы кислорода, система передачи кислорода, воздушный бустер кислорода, модульный кислородный бустер Portuguese sistema de reforço de oxigênio, booster de oxigênio, booster pneumático de oxigênio, booster de oxigênio de alta pressão, compressor de oxigênio, enchimento de cilindros de oxigênio, booster portátil de oxigênio, booster médico de oxigênio, booster industrial de oxigênio, booster para cilindros de mergulho, booster hiperbárico de oxigênio, booster ATEX de oxigênio, skid booster de oxigênio, controle PLC booster de oxigênio, interface HMI booster de oxigênio, booster de pureza de oxigênio, controle ponto de orvalho oxigênio, sistema de transferência de oxigênio, booster acionado por ar, booster modular de oxigênio Chinese (简体中文) 氧气增压系统, 氧气助推器, 气动氧气助推器, 高压氧气助推器, 氧气压缩机系统, 氧气瓶充装 , 便携式氧气助推器, 医用氧气助推器, 工业氧气助推器, 潜水瓶助推器, 高压氧舱助推器, ATEX 氧气助推器, 氧气助推装置底座, PLC 控制氧气助推器, HMI 界面氧气助推器, 氧气纯 度助推器, 露点控制氧气, 氧气传输系统, 气动驱动氧气助推器, 模块化氧气助推器 Japanese 酸素加圧システム, 酸素ブースター, 空気駆動酸素ブースター, 高圧酸素ブースター, 酸素 コンプレッサーシステム, 酸素ボンベ充填, 携帯型酸素ブースター, 医療用酸素ブースタ ー, 産業用酸素ブースター, ダイビングボンベブースター, 高気圧酸素ブースター, ATEX 認証酸素ブースター, スキッド酸素ブースター, PLC 制御酸素ブースター, HMI インター フェース酸素ブースター, 純度維持酸素ブースター, 露点制御酸素ブースター, 酸素移送 システム, エア駆動酸素ブースター, モジュラー酸素ブースター Korean 산소 가스 부스터 시스템, 산소 부스터, 공기 구동 산소 부스터, 고압 산소 부스터, 산소 압축 시스템, 산소 실린더 충전, 휴대용 산소 부스터, 의료용 산소 부스터, 산업용 산소 부스터, 스쿠버 실린더 부스터, 고압 산소 챔버 부스터, ATEX 산소 부스터, 스키드 산소 부스터, PLC 제어 산소 부스터, HMI 인터페이스 산소 부스터, 순도 유지 산소 부스터, 노점 제어 산소 부스터, 산소 이송 시스템, 공기 구동 부스터, 모듈형 산소 부스터 Arabic نظام تعزيز غاز الأكسجين 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Parameter
    
Specification
  
  

    
Drive Medium
    
Plant air (3–7 bar) / Optional electric motor
  
  

    
Gas Inlet Pressure
    
20–120 bar
  
  

    
Max. Outlet Pressure
    
350 bar (≈5,000 psi)
  
  

    
Flow Rate
    
Up to 20 Nm³/h @ 200 bar; 5 Nm³/h @ 350 bar
  
  

    
Dew Point
    
< -40 °C (post-filter)
  
  

    
Purity
    
> 99.5 % O₂
  
  

    
Drive-Air Consumption
    
100–200 Nm³/h
  
  

    
Noise Level
    
< 75 dB(A) at 1 m
  
  

    
Weight & Footprint
    
~250 kg; 1.5 m × 0.8 m skid
  
  

    
Safety Relief Setting
    
210 bar
  
  

    
Certifications
    
CE, ISO 13485, ASTM G-93, ATEX Zone 2
  



                

- Cylinder Filling & Gas Transfer: Rapid, safe topping-off of industrial, medical, and emergency O2 cylinders.
- Medical & Life-Support: ICU backup, hyperbaric therapy charging, mobile field-hospital carts.
- Aviation & Defense: Aircraft emergency O2, pilot rebreather top-off, EVA ground support.
- SCUBA & Rebreather Industry: Dive-shop fill stations, military dive teams.
- Industrial Manufacturing: Laser cutting, welding, glass-melting, reactor purges, semiconductor oxidation.
- Environmental & Research: Waste-water aeration, hypersonic wind-tunnel injection, combustion tests.

   
        

Introduction
The Oxygen Gas Boosting System is a compact, skid-mounted unit designed to elevate oxygen pressures up to 350 bar (≈5,000 psi) using only plant air (3–7 bar), eliminating electrical ignition risks and ensuring intrinsic safety for oxygen service. Its oxygen-clean construction (ASTM G-93), multi-stage compression, and integrated control logic make it suitable for cylinder filling, rebreather top-off, emergency backup, and continuous feed in critical medical, industrial, and defense applications.

Key Features
▹ Multi-Stage Compression with Intercooling: Three- to five-stage piston arrangement with stainless-steel intercoolers to maintain gas integrity and manage temperatures < 80 °C.
▹ Variable Drive-Air Control: Optional proportional valve or hybrid electric drive for soft-start and optimized air consumption.
▹ Purity & Dew-Point Monitoring: Inline oxygen analyzer (> 99.5 % purity) and moisture sensor (dew point < –40 °C) for medical and semiconductor standards.
▹ Oxygen-Clean Design: All wetted parts, hoses, gauges, and vessels cleaned and certified to ASTM G-93; hydro-test-certified hoses and calibration certificates included.
▹ Explosion-Proof Operation: Fully pneumatic (or ATEX-rated electric) design approved for Zone 2 hazardous areas.
▹ Integrated PLC/HMI Interface: 7′′ touchscreen with recipe storage, SCADA/Modbus connectivity, event logging, and self-diagnostics.
▹ Automated Purge & Relief: Post-shutdown purge clears residual O2; safety-relief valves set at 210 bar protect against over-pressure.
▹ Modular Skid-Mount Construction: Forklift pockets, lifting eyes, shock mounts, and pre-piped skid for rapid deployment.

Technical Specifications

  

    
Parameter
    
Specification
  
  

    
Drive Medium
    
Plant air (3–7 bar) / Optional electric motor
  
  

    
Gas Inlet Pressure
    
20–120 bar
  
  

    
Max. Outlet Pressure
    
350 bar (≈5,000 psi)
  
  

    
Flow Rate
    
Up to 20 Nm³/h @ 200 bar; 5 Nm³/h @ 350 bar
  
  

    
Dew Point
    
< -40 °C (post-filter)
  
  

    
Purity
    
> 99.5 % O₂
  
  

    
Drive-Air Consumption
    
100–200 Nm³/h
  
  

    
Noise Level
    
< 75 dB(A) at 1 m
  
  

    
Weight & Footprint
    
~250 kg; 1.5 m × 0.8 m skid
  
  

    
Safety Relief Setting
    
210 bar
  
  

    
Certifications
    
CE, ISO 13485, ASTM G-93, ATEX Zone 2
  


Applications
▹ Cylinder Filling & Gas Transfer: Rapid, safe topping-off of industrial, medical, and emergency O2 cylinders.
▹ Medical & Life-Support: ICU backup, hyperbaric therapy charging, mobile field-hospital carts.
▹ Aviation & Defense: Aircraft emergency O2, pilot rebreather top-off, EVA ground support.
▹ SCUBA & Rebreather Industry: Dive-shop fill stations, military dive teams.
▹ Industrial Manufacturing: Laser cutting, welding, glass-melting, reactor purges, semiconductor oxidation.
▹ Environmental & Research: Waste-water aeration, hypersonic wind-tunnel injection, combustion tests.

System Architecture & Control
▹ Air-Drive Section: Piston assembly isolated by stainless membranes; two-stage filtration (coalescing + carbon) for pneumatic valves.
▹ Oxygen Compression Block: Oxygen-service pistons with intercoolers to limit temperatures; dynamic seals for leak-free operation.
▹ Control & Safety Subsystem: PLC monitors pressures, executes PID loops; redundant transmitters and mechanical relief valves ensure fail-safe operation.
▹ Human-Machine Interface: 7′′ touchscreen for setpoints, alarms, maintenance countdown; Ethernet/Modbus TCP for remote SCADA integration.

Principle of Operation
▹ Startup: Drive-air signal or electric motor engages booster at low stroke, ramping to full flow.
▹ Compression: Oxygen passes through staged pistons; intercoolers remove heat to protect gas quality.
▹ Pressure Regulation: Outlet transducer closes drive-air valve at setpoint; excess pressure is bled safely.
▹ Shutdown & Purge: Drive-air venting and purge valve operation clear residual oxygen, avoiding stagnation.

Maintenance & Lifecycle
▹ Monthly/500 h: Inspect filters, hoses, relief-valve settings.
▹ Quarterly: Calibrate transmitters and dew-point sensor; test interlocks.
▹ Annual: Full oxygen-clean re-certification; dynamic seals and hose hydro-test to 1.5× MAWP.
▹ Spares Kit: O-rings, filters, relief cartridges, transducer module, PLC backup.

Optional Modules & Customization
- Redundant Booster Skid: Auto-switchover for uninterrupted operation.
- Gas Blending Package: Precise O2–N2 mixtures via mass-flow controllers.
- Remote Monitoring: Cloud telemetry with SMS/email alerts, dashboard analytics, MQTT/OPC-UA.
- Climate-Controlled Enclosure: IP55 cabinet with heater/AC for –20 °C to +55 °C environments.
- Mobile Configuration: Wheel-mounted frames, fold-down skid arms, shock isolation.

Installation & Commissioning
- Plug-and-Play Piping: ISO 8434 quick-connect fittings, reducing hook-up time to < 2 hours.
- Factory Acceptance Testing: Pneumatic endurance run, PSIP report, witness video.
- Site Survey & Layout: 2D/3D CAD for placement, ventilation, and service access.
- Operator Training: Two-day on-site course covering operation, maintenance, and emergency procedures.

Environmental & Efficiency Considerations
- Optimized Air Consumption: Piston timing logic cuts drive-air use by up to 30%.
- Noise Reduction: Acoustic enclosure and chamber muffler achieve < 70 dB(A), meeting OSHA standards.
- Heat Recovery: Optional exchanger captures waste heat for process or building heating.
- Compact Footprint: 1.2 m × 0.8 m skid; modular stacking of dryers or buffer tanks.

After-Sales Support & Warranty
- Standard Warranty: 12 months on parts and labor; extendable to 24 months with annual maintenance contract.
- Service Agreements: Bimonthly inspections, 24×7 hotline, 48-hour spare-parts delivery.
- Spares Availability: Kits stocked for 5 years post-sale, distributed via Neometrix Defence Limited.
- Software Updates: Free firmware enhancements and cybersecurity patches via USB or remote download.

Conclusion
This turnkey Oxygen Gas Boosting System combines ultra-safe pneumatic compression, smart controls, and scalable modules to meet the most demanding requirements in medical, industrial, and defense sectors. With its oxygen-clean design, robust safety features, and comprehensive lifecycle support, it delivers unmatched reliability, purity assurance, and total cost of ownership optimization.