Details

Introduction
The Halon Reclamation & Refilling Facility (HRRF) by Neometrix Engineering is a fully integrated, turnkey solution engineered to recover, purify, and recharge Halon-1211 and Halon-1301 fire-suppression agents. At its core, the HRRF automates a closed-loop process: spent Halon is evacuated to deep vacuum, routed through three-stage filtration (acid removal, moisture trap with indicator, particulate filter), then through cascaded refrigeration (down to –70 °C for Halon-1301, –20 °C for Halon-1211) with non-condensable gas venting. An embedded PLC/HMI orchestrates every sequence with safety interlocks and real-time alarms, while IoT-enabled remote monitoring tracks pressure, temperature, flow, and purity to optimize uptime and lifecycle costs. Integrated gas chromatography, mass spectrometry, moisture titration, residue testing, and boiling-point analysis certify each batch to ISO 7201 and ASTM D7673, ensuring reclaimed Halon matches virgin stock in performance and compliance.

Technical Specifications

           

             

               
Parameter
               
Specification
             
           
           

             

               
Throughput
               
200 tons/year at 1.5 kg/min (designed for 280 working days/year)
             
             

               
Recovery Efficiency
               
> 98 % mass-balance Halon recovery
             
             

               
Purity Standards
               
ISO 7201 & ASTM D7673 compliance
             
             

               
Core Modules
               
                 
• Reclamation Unit: Three-stage filters + cascaded refrigeration
• Pumping Stations: Dual air-driven Haskel pumps (gravity, pump-only, vacuum-assist)
• Laboratory Suite: GC, mass spectrograph, Karl Fischer titrator, residue tester, boiling-point analyzer
               
             
             

               
Utilities
               
25 HP oil-free air compressor (80 gal tank), 62.5 kVA silent diesel generator, 7.5 CFM vacuum pumps
             
             

               
Control & Safety
               
PLC with HMI, automated alarms, helium leak-tested piping
             
           
         

Applications
• Defense & Aerospace Maintenance: On-site reclamation of Halon-filled extinguishers in hangars and aboard naval vessels, reducing logistics for off-site disposal and ensuring immediate availability of certified-grade agents.
• Research & Certification Laboratories: Production of ultra-pure Halon for flammability testing, explosion-suppression research, and validation of clean-agent blends under MIL-STD protocols.
• Industrial Process Safety: Centralized recovery for data centers, petrochemical plants, and power stations—where zero-residue fire suppression is essential—synchronized with scheduled maintenance shutdowns to maintain continuous operations.
• Emergency Response & Forward Bases: Trailer-mounted variant delivers plug-and-play Halon recovery within 48 hours to remote sites or disaster zones, leveraging onboard power and compressed-air supply for rapid replenishment. All applications leverage automated data logging and batch-certification reporting, generating ISO 7201/MIL-STD certificates on demand for regulatory audits and quality-management workflows.

Key Features
1. Fully Automated Process: Push-button operation with PLC/HMI control
2. High-Purity Output: Multi-stage filtration + sub-ambient refrigeration
3. Dual-Mode Pumping: Vacuum-boosted Haskel pumps for > 98 % recovery
4. Integrated QC Lab: Onboard GC, mass spec, moisture titration, residue testing
5. IoT-Enabled Monitoring: Remote access to real-time process data
6. Modular, Scalable Design: Skid-mounted modules for incremental capacity expansion
7. Eco-Friendly Refrigeration: Low-GWP refrigerant blends
8. Automated Reporting: Customizable batch certificates for compliance
9. Rapid Mobilization: Trailer-mounted option for field deployment

Installation & Commissioning
• Site Integration: Civil works, piping, wiring, HVAC tie-ins, and earthing per approved GA/layout drawings
• Commissioning Support: Pre-dispatch inspection, FAT/SAT, helium leak-checks, degrease/dry cycles
• Project Timeline: Complete handover within 12 months of purchase order, with milestone-based acceptance

Maintenance & Support
• Annual Maintenance Contract (AMC): Preventive servicing, filter replacements, instrument calibrations, vacuum-pump overhaul
• Remote Diagnostics & Updates: 24×7 IoT alerts and firmware patches
• Spare-Parts Kit: Ten-year consumables package (filters, seals, O-rings)

Training & Documentation
• Operator Training: On-site PLC/HMI operation, SOP walkthroughs, safety drills, emergency shutdown procedures
• Comprehensive Manuals: Detailed operator, maintenance, and SOP manuals (including Hindi diagrams), P&IDs, circuit schematics
• Compliance Reporting: Automated batch reports (ISO 7201/MIL-STD) for audits

Conclusion
The Neometrix HRRF delivers a future-proof, environmentally responsible platform for Halon-1211 and Halon-1301 management. By merging automated closed-loop recovery, sub-ambient refrigeration, multi-stage filtration, and laboratory-grade validation with turnkey installation, scalable architecture, and 24×7 remote support, it maximizes asset utilization and minimizes environmental impact. Whether deployed in defense hangars, research laboratories, industrial plants, or emergency field operations, the HRRF ensures sustained fire-safety readiness and regulatory compliance across every application.


English
Halon reclamation facility, Halon recovery system, Halon purification plant, Halon refilling
machine, Halon recycling equipment, closed-loop Halon system, ISO 7201 Halon purifier,
automated Halon recovery, modular Halon reclamation, fire-suppression agent recovery
German

Halon-Rückgewinnungsanlage, Halon-Recycling-System, Halon-Aufbereitungsanlage, Halon-
Wiederbefüllungsanlage, geschlossener Halon-Kreislauf, ISO 7201 Halon-Reiniger,

automatisches Halon-Rückgewinnungssystem, modulares Halon-Reklamationsgerät,
Feuerlöschmittel-Aufbereitung
French
unité de récupération d’Halon, système de recyclage d’Halon, station de purification
d’Halon, machine de rechargement d’Halon, système en boucle fermée Halon, purificateur
Halon ISO 7201, récupération automatisée d’Halon, installation modulaire d’Halon
Italian
impianto di recupero Halon, sistema di riciclo Halon, stazione di purificazione Halon,
macchina di ricarica Halon, sistema a circuito chiuso Halon, purificatore Halon ISO 7201,
recupero automatico Halon, impianto modulare Halon
Spanish
planta de recuperación de Halón, sistema de reciclaje de Halón, estación de purificación de
Halón, equipo de recarga de Halón, sistema cerrado de Halón, purificador de Halón ISO
7201, recuperación automatizada de Halón, instalación modular Halón
Russian
установка регенерации галона, система переработки галона, станция очистки галона,
машина для заправки галона, замкнутый цикл галона, очиститель галона ISO 7201,
автоматическое восстановление галона, модульная установка галона
Portuguese
unidade de recuperação de Halon, sistema de reciclagem de Halon, estação de purificação de
Halon, máquina de recarga de Halon, sistema de circuito fechado de Halon, purificador de
Halon ISO 7201, recuperação automatizada de Halon, instalação modular de Halon
Chinese (简体)
Halon 回收设施, Halon 再生系统, Halon 净化装置, Halon 充装机, 闭路 Halon 系统, ISO
7201 Halon 净化器, 自动化 Halon 回收, 模块化 Halon 设备

Japanese
ハロン再生装置, ハロンリサイクルシステム, ハロン精製プラント, ハロン再充填機, クロ
ーズドループハロンシステム, ISO 7201 ハロン精製装置, 自動ハロン回収, モジュール式
ハロン設備
Korean
할론 회수 설비, 할론 재생 시스템, 할론 정제 플랜트, 할론 재충전 기계, 폐쇄형 할론 시스템,
ISO 7201 할론 정제기, 자동 할론 회수, 모듈형 할론 장비
Arabic
منشأة استرجاع الهالون ,نظام تدوير الهالون ,محطة تنقية الهالون ,آلة إعادة تعبئة الهالون ,نظام الحلقة المغلقة للهالون ,منقّي
استرجاع الهالون الآلي ,معدات هالون المعيارية 7201, ISO الهالون
Turkish
Halon geri kazanım tesisi, Halon geri dönüşüm sistemi, Halon saflaştırma tesisi, Halon
dolum makinesi, kapalı devre Halon sistemi, ISO 7201 Halon arıtıcı, otomatik Halon
kazanım, modüler Halon ekipmanı
Dutch
Halon terugwinningsinstallatie, Halon recyclingsysteem, Halon zuiveringsinstallatie, Halon
bijvulmachine, gesloten Halon-circuit, ISO 7201 Halon reiniger, geautomatiseerd Halon
herstel, modulair Halon-apparaat