Oxygen Enrichment Facility

About

The Oxygen Enrichment Facility for High Altitude (5000m) by Neometrix Engineering Pvt. Ltd. is a fully integrated, modular system designed to enhance indoor oxygen levels in extreme altitude environments such as Leh-Ladakh. Utilizing advanced Pressure Swing Adsorption (PSA) technology, the facility generates oxygen-enriched air to raise room oxygen concentrations from 21% to 27–30%, effectively mitigating the effects of hypoxia and acute mountain sickness. Available in 80, 130, and 230 LPM configurations, the system includes smart PLC-based automation, real-time monitoring of O2 and CO2, pressure-controlled distribution networks, and safety-enhanced enclosures. Designed for rugged deployment, it operates reliably in sub-zero climates and remote locations with optional diesel or solar-hybrid backup. With features like nasal cannula ports, CO2 exhaust systems, SCADA integration, and rapid on-site commissioning, the OEF offers a complete turnkey solution for defense, medical, research, and emergency response teams operating at high altitudes.
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Technical Details

Specification 80 LPM Model 130 LPM Model 230 LPM Model
O₂ Purity 93% ±2% 40% ±2% 40% ±2%
Max Flow 80 L/min at 5000 m 130 L/min 230 L/min
Power Consumption ~15 kW <9 kW <18 kW
Weight 600 kg 150 kg 300 kg
Dimensions 2.5 × 2.0 × 1.0 m <1 m³ 1.6 × 1.0 × 1.0 m
Backup Generator 30 kVA Diesel 20 kVA Diesel 30 kVA Diesel
Runtime 12–14 hr/day continuous
- High-Altitude Research Outposts: Ensures stable O₂ levels in scientific shelters at 4 000–5 500 m elevations.
- Military & Expedition Camps: Prevents hypobaric hypoxia in forward operating bases and mountaineering expeditions.
- Medical & Acclimatization Tents: Supports patient therapy and controlled acclimatization in emergency or field hospitals.
- Aerospace & Aviation Testing: Simulates cabin-altitude environments for equipment validation and physiological trials.
- Sports Physiology & Training: Creates hypoxic/normoxic conditions for athlete training, endurance testing, and recovery protocols.
- Tunnel & Mine Ventilation: Supplements oxygen in deep underground worksites where natural ventilation is limited.
- Pharmaceutical & Biotech Labs: Provides controlled-oxygen chambers for cell culture, drug stability, and enzyme kinetics studies.
- Emergency Response Shelters: Rapid-deploy units for disaster relief, avalanche rescue sites, and remote medical camps.
        

Key Features

  • High-Purity Oxygen Delivery: Up to 93% O₂ purity via dual-column PSA, with blend-mode for energy efficiency at higher flow rates.
  • Modular & Scalable Design: Field-replaceable skids, parallel-unit network capability, and capacity expansion without downtime.
  • Fully-Automated Control: PLC-based closed-loop logic, user-configurable setpoints, realtime O₂/CO₂ monitoring, and failsafe modes.
  • Multi-Zone Distribution: Independent control of multiple rooms or shelters with colorcoded piping and quick-coupler outlets.
  • Rapid Commissioning: Pre-wired, plug-and-play architecture with minimal site prep and built-in commissioning protocols.
  • Robust Safety & Redundancy: Overpressure relief, emergency stops, redundant sensors, auto-purge on shutdown, and fire-system integration.
  • Portable & Rugged: Skid-mounted with caster wheels, weather-proof enclosures, seismic anchoring, and optional solar-hybrid power.
  • Data Logging & Connectivity: 24/7 environmental archiving, USB/cloud export, QR-code parts lookup, and optional SCADA/BMS integration.
  • User-Friendly HMI: Multi-language touchscreen interface, historical trend graphs, and remote diagnostics via SIM-enabled module.

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Details

1. System Purpose & Operational Context
At elevations around 5000 m—where barometric pressure is approximately half that at sea level—the partial pressure of oxygen drops enough to induce hypobaric hypoxia, leading to acute mountain sickness, impaired cognition, and cardiovascular strain. The Neometrix Oxygen Enrichment Facility (OEF) addresses these challenges by raising indoor oxygen concentration from 21% (ambient) to 27–30%, simulating a much lower equivalent altitude. Deployed in research outposts, military encampments, medical tents, and acclimatization shelters, the OEF ensures personnel maintain optimal physiological function during prolonged high-altitude exposure.

2. Core Technology: PSA Oxygen Generation
 • Dual-Column PSA Towers: Two parallel adsorption columns packed with lithium-exchanged zeolite alternately adsorb nitrogen and regenerate, providing a continuous oxygen stream.
 • Molecular Sieve Design: High-performance sieves deliver >93% purity oxygen in the 80 LPM model, while 40% purity in the 130 LPM and 230 LPM models is blended into room air for energy efficiency.

3. Modular Variants & Performance Metrics
Specification 80 LPM Model 130 LPM Model 230 LPM Model
O₂ Purity 93% ±2% 40% ±2% 40% ±2%
Max Flow 80 L/min at 5000 m 130 L/min 230 L/min
Power Consumption ~15 kW <9 kW <18 kW
Weight 600 kg 150 kg 300 kg
Dimensions 2.5 × 2.0 × 1.0 m <1 m³ 1.6 × 1.0 × 1.0 m
Backup Generator 30 kVA Diesel 20 kVA Diesel 30 kVA Diesel
Runtime 12–14 hr/day continuous
4. Automated Environmental Control • PLC-Based Closed-Loop Logic: Starts concentrators when O2 <27% and stops at 35%; triggers CO2 exhaust fans for 60 seconds when CO2 >3000 ppm. • User-Configurable Setpoints: Operators can adjust thresholds, schedules, and view historical logs via HMI. • Continuous Real-Time Monitoring: O2 and CO2 levels are updated every 2 seconds for responsive control. • Failsafe Logic Integration: In case of sensor failure, the system enters a predefined safe mode with alert triggers. • Data Logging: 24/7 environmental data archiving with USB export or cloud sync. • Multi-Zone Control (Optional): Manage oxygen levels across different rooms independently. 5. Distribution & Patient Interfaces • High-Pressure Oxygen Piping: Delivers gas at 4 bar through copper mains and PU tubing to wall nozzles mounted at 1 m height for uniform mixing. • Nasal Cannula Outlets: Dedicated ports for direct therapy, especially in the 80 LPM model. • Anti-Backflow Design: Check valves on all outlets to prevent contamination. • Custom Nozzle Placement: Can be configured for bunk beds or central flow diffusion. • Optional Humidifiers: Attachments available for comfort during continuous oxygen therapy. • Color-Coded Piping & Quick Couplers: For safe and easy operation. 6. Safety, Alarms & Redundancy • Overpressure Relief Valves (5 bar) • Emergency Stop Buttons • Redundant Sensors & Self-Diagnostics • MCBs & Surge Protection • Alarm Prioritization (Critical/Warning/Advisory) • Automated Purge Cycle during emergency shutdown • Compatibility with Fire Detection Systems • Low Voltage Disconnection Feature 7. Installation & Commissioning • Skid-Mounted with Caster Wheels for easy transport • Minimal Site Prep: PUF panels and modular doors/windows • Commissioning Protocols: Leak tests, purity validation, and operator training • Plug-and-Play Architecture: Pre-wired panels and jointed pipes • Weatherproof & Seismic Ready: IP-rated enclosures and seismic anchoring • Documentation Kit: Includes manuals, P&IDs, and maintenance schedules 8. Maintenance & Lifecycle Support • Filter Replacements: Every 6–12 months (pre-filters, moisture separators, bacteria filters) • Molecular Sieve Refresh: 3–5 year cycle based on duty hours • Remote Monitoring: Optional SCADA integration for predictive maintenance • Central Maintenance Dashboard: Part life tracking and service logs • QR Code-Based Lookup: Access part manuals and replacement info instantly • Field-Replaceable Modules: Designed for quick swaps with minimal tools 9. Customization & Scalability • Capacity Expansion: Network multiple units in parallel • Integration: Interfaces with BMS or field shelter controls • Alternate Power: Solar-hybrid or inverter backups • Multi-Unit Synchronization & Load Balancing • Altitude Calibration Kit: Adjusts compressor & sensor behavior by elevation • Multi-Language HMI Support • Occupancy-Linked Control (Optional) 10. After-Sales & Warranty • Two-Year Warranty: Covers compressors, PLC, and sensors • On-Site Support: Regional service centers • Training Packages: Certification courses for operators and technicians • Digital Support Portal: 24/7 access to documentation and service tickets • Remote Diagnostics (SIM-enabled module) • Spare Part Kits: Pre-stocked for remote site deployments • On-Demand Refresher Training Conclusion The Neometrix Oxygen Enrichment Facility combines cutting-edge PSA technology, automated control, and high-altitude engineering to deliver a turnkey solution for respiratory support in extreme environments. Its modularity, ease of use, and comprehensive support make it essential for defense, research, medical, and civilian applications at altitude.

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