What is the 155 mm Bomb Shell Hydraulic Pressure Testing Machine (up to 1800 Bar) used for?

The system is designed for hydrostatic pressure testing and deformation testing of artillery shells, 155 mm ammunition, smoke shells, shrapnel shells, explosive shells, and other hollow steel bodies to ensure structural integrity under extreme pressure conditions.

What is the operating pressure range of the high-pressure hydraulic test system?

The machine operates between 250 to 1200 Bar for controlled testing and is structurally engineered to withstand up to 1800 Bar for safety and overload protection.

What calibers and shell sizes can be tested?

The artillery component testing system supports calibers including 105 mm, 120 mm, 122 mm, 130 mm, and 155 mm shells such as M107, M795, L15, and ERFB types, with variable diameters from 100–200 mm and lengths from 400–1000 mm.

Does the system support automated pressure testing?

Yes, the automated pressure tester includes PLC–HMI control, robotic pick-and-place handling, automated sealing, precision pressure measurement, deformation monitoring, and digital report generation.

What production capacity does the artillery pressure testing machine offer?

With integrated robotic automation, the system supports a production rate of 40–50 shells per hour depending on shell size and dwell time.

What safety features are included in the hydraulic pressure test bench?

The machine includes emergency stops, interlocks, safety enclosures, pressure alarms, overload protection, leak detection sensors, and compliance with global defense safety standards.

Can the machine be customized for defense-grade applications?

Yes, the hydraulic pressure testing solution can be customized based on shell dimensions, automation requirements, compliance specifications, and defense industry standards.

How do integrated automated test solutions benefit defense and aerospace sectors?

Integrated automated test solutions combine artillery pressure testing machines, automated hydraulic testing systems, cryogenic storage solutions, and industrial test benches to deliver military reliability, industrial-grade accuracy, and global applicability across defense, aerospace, and cryogenic industries.

CE Marked • Industry 4.0 • Defence Grade

Bomb Shell
Hydraulic Pressure Testing Machine

Automated hydrostatic pressure testing for artillery shells, mortar rounds, and industrial pressure vessels. Select your ammunition, choose your capacity, and configure the machine to your exact production needs.

Configure Your Machine Explore the Machine

1800

Bar Structural Capacity

200+

Shells / Hour (Top Model)

1 µm

Deformation Resolution

Calibers Supported

ABB robot handling artillery shells on roller conveyor

Robotic Shell Handling

155mm shells on conveyor with hydraulic press and ABB robot

Automated Testing Cell

Production line conveyor system with safety fencing

Production Line Installation

Testing Process

How the Bomb Shell Works

Every model follows this proven 5-stage testing cycle. Higher models simply run multiple cycles in parallel.

Load & Position

Operator places shells horizontally on the infeed conveyor using the jib crane. The 6-axis robot (ABB/KUKA/FANUC, 150 kg payload) picks each shell and positions it vertically on the 4-station rotary index table.

VFD gear motor-driven roller conveyor
Robot with hydraulic gripper for secure handling
Automatic shell identification and recipe selection

Fill & Measure Cavity Volume

The shell cavity is automatically filled with filtered water mixed with a rust-inhibiting compound. A high flow rate fills the bulk volume, then switches to a precision low flow as the level approaches the eye face. The exact equivalent water capacity is measured and recorded.

Dual-rate filling: high-speed bulk + precision top-off
Volume accuracy: ±1% (≤9 mL total uncertainty)
Resolution: ≤1 mL via volumetric flow meter
Capacity compliance check (upper/lower thresholds)

Seal & Pressurize

The rotary table indexes 90° to the testing station. The 100-tonne hydraulic press pushes the shell against the sealing head. Air is purged, then dual hydraulic intensifiers ramp pressure up to the programmed setpoint (up to 1400 bar) with continuous monitoring throughout the dwell period.

Operating pressure: 250 – 1400 bar
Structural capacity: 1800 bar (1.5× safety factor)
Hold time: 5 – 60 seconds (programmable)
Pressure resolution: ≤1 bar, accuracy: ±2% / ±10 bar
Continuous pressure/time data acquisition at 250ms

Measure Deformation & Record

LVDT probes (Marposs/Renishaw) measure the shell's maximum expansion during pressurization and permanent deformation after depressurization. All data is automatically logged, and the shell is classified as pass or reject.

Resolution: 1 micron (LVDT / infrared non-contact)
Measures expansion during hold & deformation post-release
Automatic pass/fail classification with buzzer alert
Pressure vs. time curve recorded as CSV
Data acquisition frequency: 250 ms

Dewater, Stamp & Unload

The rotary table indexes to the dewatering station. A servo mechanism tilts the shell 45° to drain water into the collecting tray. Passed shells are stamped with an "H" mark, then the robot places them on the outfeed conveyor. Rejected shells are diverted to the rejection table automatically.

Servo motor tilt mechanism for complete drainage
Optional integrated drying (internal + external)
Micro-percussion / cold stamp marking ("H")
Automatic pass/reject sorting
Operator unloads from outfeed via jib crane

Ammunition Compatibility

Supported Shell Types

23 shell variants across 4 caliber families. All test parameters are PLC-stored per recipe — changeover takes under 3 minutes.

Shell Type	Designation / Models	OD (mm)	Length (mm)	Weight (kg)	Test Pressure	Compatible Machine
⬡ 105 mm Caliber 4 Types
Standard HE	OF-420, M1, DM111, M760	105	490–530	14–15	350–450 bar	BS-30
Training / TP	M60 TP, M67 TP-T, Practice LU	105	490	13–14	200–300 bar	BS-30
Smoke / WP	M60 WP, DM112 WP	105	490	14	300–400 bar	BS-30
Illumination	M314 Illum, Star Shell	105	540	13	250–350 bar	BS-30
⬡ 122 mm Caliber 4 Types
Standard HE	OF-462, OF-471, 3OF24	122	700–720	21–22	500–600 bar	BS-60
Rocket-Assisted (RAP)	9M521, OF-462 RAP	122	750–800	26–28	500–650 bar	BS-60
Cargo / Submunition	NORINCO Cargo, 9N210 Sub	122	800–830	25–27	400–500 bar	BS-60
Training / TP	TP-OF-462, Inert Practice	122	700	21	200–350 bar	BS-60
⬡ 127–130 mm Naval Caliber 3 Types
Naval HE — 130 mm	AK-130 HE, 3OF83	130	820–840	33–34	600–700 bar	BS-60
Naval HE — 127 mm	OTO Melara 127/54, Mk 64	127	800–820	31–33	600–700 bar	BS-60
Naval AA / GP	Bofors 120 mm, Mk 45 Mod 4	127	700–730	28–30	550–650 bar	BS-60
⬡ 155 mm Caliber 12 Types
Standard HE	M107, DM121, OF-540, L15	155	600–615	43–44	800–1000 bar	BS-120 BS-200
Long-Range HE (ERFB)	M795, LU211, BK-27, K307	155	600–625	43–45	900–1100 bar	BS-120 BS-200
Base Bleed (BB)	ERFB-BB, Assegai-BB, NORINCO BB, V-LAP BB	155	860–880	45–47	900–1100 bar	BS-200
Rocket-Assisted (RAP)	M549A1, ERFB-RAP, Chinese RAP	155	890–915	47–48	1000–1200 bar	BS-200
DPICM / Cluster	M864, K307 DPICM, DM642	155	780–800	46–48	900–1100 bar	BS-200
Smart / Sensor-Fused	BONUS, SMArt 155, M898 SADARM	155	890–910	48–50	1000–1200 bar	BS-200
Extended Range (ERCA / VLAP)	XM1113, VLAP, ERCA Projectile, BM-12	155	970–1005	47–50	1000–1400 bar	BS-200
Training / Practice	M795 TP, Inert M107, Practice LU211	155	600–620	43	400–600 bar	BS-120 BS-200
Smoke / WP	M110 WP, M825 WP, DM112 Smoke	155	695–720	42–44	600–800 bar	BS-120 BS-200
Illumination	M485 Illum, M118, IR Star Shell	155	755–780	43–45	600–800 bar	BS-120 BS-200
Thermobaric / FAE	Custom FAE Designs, OFB Thermobaric	155	Custom	~45	800–1000 bar	BS-200
Anti-Structure / Bunker Buster	DRDO Hardened, OEM Bunker Round	155	Custom	~50	1000–1400 bar	BS-200

≤ 600 bar Low Pressure 600–1000 bar Medium Pressure > 1000 bar High Pressure All parameters PLC-stored · Changeover < 3 min

Build Your Machine

Configure & Request a Quote

Select your ammunition types, choose capacity, pick optional features, and submit your configuration for a detailed quotation.

Ammunition

Capacity

Features

Review & Quote

Select the Ammunition Types You Need to Test

Click on each shell type you require. Expand for detailed specifications. You can select multiple types.

Choose Your Production Capacity

Based on your selections, we recommend the highlighted model. Each model shares the same 1800 bar structural capacity.

Add Optional Features

Toggle on any additional capabilities you need. Some features require Bomb Shell 60 or higher.

Review Your Configuration & Request a Quote

Side-by-Side

Detailed Model Comparison

Every specification across all four models at a glance.

Specification	Bomb Shell 30	Bomb Shell 60	Bomb Shell 120	Bomb Shell 200
OUTPUT & PERFORMANCE
Testing Output	25–30/hr	50–60/hr	100–120/hr	180–200/hr
Cycle Time / Shell	~120s	~60s	~30s	~18s
Max Operating Pressure	1400 bar	1400 bar	1400 bar	1400 bar
Structural Capacity	1800 bar	1800 bar	1800 bar	1800 bar
MATERIAL HANDLING
Infeed Conveyors	1	1	2	3
Outfeed Conveyors	1	1	2	3
Rejection Conveyors	—	1	1	2
6-Axis Handling Robots	—	1 × 150kg	2 × 150kg	3 × 150kg
Loading Method	Jib Crane	Robotic	Robotic	Robotic
TESTING STATIONS
Sealing & Test Heads	1	1	2	4
Rotary Index Tables (4-station)	1	1	2	4
Hydraulic Intensifiers	1	2	3	5
AUTOMATION & CONTROL
PLC (Siemens S7-1200)	✓	✓	✓	✓
HMI Touchscreen	10"	10"	12"	15"
SCADA System	—	✓	✓	✓
MES Integration	—	—	Optional	✓
FOOTPRINT
Approx. Size (L × W)	6×4m	8×6m	14×7m	20×10m

Standard Across All Models

Built for Defence-Grade Reliability

Every Bomb Shell machine shares these core capabilities.

⚖

1800 Bar Structural Capacity

100T hydraulic press with high-grade structural steel (IS:2062-2011). Chromium-plated sliding parts and precision-machined surfaces.

⚙

Siemens PLC + SCADA

Siemens S7-1200 PLC with ladder logic. HMI touchscreen with live process flow. SCADA kiosk for centralized monitoring and CSV data export.

📈

1 Micron Deformation Sensing

LVDT/infrared probes (Marposs/Renishaw) measure expansion during test and permanent deformation after. Automatic pass/fail classification.

🛡

Comprehensive Safety

E-stops, interlocks, safety fencing, closing guards, pressure alarms, leak detection. CE marked, globally compliant with defence safety standards.

🔃

Quick Changeover Tooling

Adjustable V-block fixtures, interchangeable sealing heads and location cups. Multiple test recipes stored in PLC for rapid shell-type changeover.

🌏

Global Defence Standards

AMS 2154 compliant. Supplied to Indian Ordnance Factories, Adani Defence, ST Engineering. NATO and non-NATO ammunition compatible.

Technical Data

Common Specifications

Pressure & Hydraulics

Operating Range250 – 1400 bar

Structural Capacity1800 bar

Hold Time5–60 sec (programmable)

Pressure Resolution≤ 1 bar

Press Clamping Force100 tonnes

Measurement System

Deformation Resolution1 µm

Volume Accuracy±1% (≤9 mL)

Volume Resolution≤ 1 mL

Data Acquisition250 ms / Pressure-Time CSV

ProbesMarposs / Renishaw / Sony

Component Range

Outer Diameter100 – 200 mm

Length300 – 1000 mm

Weight (empty)Up to 50 kg

Cavity Volume1 – 7.5 L

Calibers105–155 mm (6 types)

Electrical & Control

Power415V ±10%, 3Φ, 50 Hz

PLCSiemens S7-1200

Robot OptionsABB / KUKA / FANUC

VFDSiemens / ABB / Schneider

Panel ProtectionIP54

FAQ

Common Questions

How do I choose the right Bomb Shell model?

Choose based on throughput. BS-30 suits R&D and low-volume (≤30/hr). BS-60 is the standard fully-automatic (~60/hr). BS-120 doubles capacity with dual test stations for large facilities. BS-200 is a full production line. Use our configurator above to get a recommendation based on your specific shell types and requirements.

What is the maximum test pressure?

All models operate from 250 to 1400 bar and are structurally rated to 1800 bar (1.5× safety factor). Dwell time is programmable from 5 to 60 seconds. For applications with longer hold times (45s+), we recommend dual-station models (BS-120 or BS-200) to maintain throughput.

What shell sizes and calibers are supported?

All models support 105, 120, 122, 130, 152, and 155 mm calibers. Shells from 100–200 mm outer diameter and 300–1000 mm length are accommodated. Each shell type requires its own sealing head and location cups — we fabricate these from your drawings and a sample shell.

Can it integrate with our existing production line?

Yes. BS-60 and above include SCADA with synchronization capability. BS-120/200 offer optional MES integration for direct data transfer to centralized control systems. The machine supports both standalone and line-integrated operation.

What does commissioning include?

End-to-end: design, fabrication, foundation, installation, programming, commissioning, and 3–4 days operator training. Minimum 1000-component proving trials per shell type. Five operation/maintenance/safety manuals, hydraulic circuit diagrams, and dimensional drawings included.

What about spare parts and support?

Two sets of spare seals, backup valves, and a 150-piece service toolkit included. All components use global standard brands (Siemens, ABB, Rexroth, Wika, Marposs) for worldwide availability. Long-term service commitments available.

Bomb Shell
Hydraulic Pressure Testing Machine

Detailed Technical Brochure

How the Bomb Shell Works

Load & Position

Fill & Measure Cavity Volume

Seal & Pressurize

Measure Deformation & Record

Dewater, Stamp & Unload

Explore the Machine in 3D

Supported Shell Types

Watch the Bomb Shell in Action

Configure & Request a Quote

Select the Ammunition Types You Need to Test

Choose Your Production Capacity

Add Optional Features

Review Your Configuration & Request a Quote

Your Details

Detailed Model Comparison

Built for Defence-Grade Reliability

1800 Bar Structural Capacity

Siemens PLC + SCADA

1 Micron Deformation Sensing

Comprehensive Safety

Quick Changeover Tooling

Global Defence Standards

Common Specifications

Common Questions

Ready to Configure Your Bomb Shell?

Configuration Submitted!

Similar Products

Share This Page

Bomb ShellHydraulic Pressure Testing Machine

Detailed Technical Brochure

How the Bomb Shell Works

Load & Position

Fill & Measure Cavity Volume

Seal & Pressurize

Measure Deformation & Record

Dewater, Stamp & Unload

Explore the Machine in 3D

Supported Shell Types

Watch the Bomb Shell in Action

Configure & Request a Quote

Select the Ammunition Types You Need to Test

Choose Your Production Capacity

Add Optional Features

Review Your Configuration & Request a Quote

Your Details

Detailed Model Comparison

Built for Defence-Grade Reliability

1800 Bar Structural Capacity

Siemens PLC + SCADA

1 Micron Deformation Sensing

Comprehensive Safety

Quick Changeover Tooling

Global Defence Standards

Common Specifications

Common Questions

Ready to Configure Your Bomb Shell?

Configuration Submitted!

Similar Products

Share This Page

Bomb Shell
Hydraulic Pressure Testing Machine