Details
Key Features and Benefits
1. Pressure Generation and Capability:
- The system operates at a maximum test pressure of up to 2500 bar (36,250 PSI).
- Powered by a highly dependable air-actuated Haskell High-Pressure Pump, the machine generates consistent ultra-high pressure, making it ideal for
testing the most demanding hydraulic applications.
- The high-pressure capacity simulates extreme operational environments, ensuring hoses are validated for performance and safety.
2. Comprehensive Testing Modes:
- Leak Test:
- Detects any pressure loss or leakages in hydraulic hoses during operation.
- Provides real-time visualization through a *Pressure vs. Time graph* to monitor and identify pressure deviations.
- Automated detection systems highlight any abnormalities and record precise pressure drops.
- Elongation Test:
- Measures the elongation of hydraulic hoses under high-pressure conditions.
- Utilizes a high-precision laser measurement system* for accurate elongation data.
- Offers insights into material behavior, ensuring hoses meet durability standards.
- Burst Test:
- Determines the ultimate pressure tolerance of hydraulic hoses before rupture.
- A sudden pressure drop during the test indicates the burst event, captured through real-time graphical representation.
- Displays the exact burst pressure value, allowing for clear and accurate results.
3. Automation and Efficiency:
- Fully automated test cycles eliminate the need for extensive manual intervention, improving efficiency.
- Automated data acquisition and real-time monitoring ensure accuracy and repeatability.
- The system is programmed to handle repetitive testing requirements, saving time and reducing human error.
4. Advanced Data Logging and Reporting:
- Automatically generates detailed reports after each test, which include:
- Comprehensive pressure data.
- Elongation and burst values.
- Time-stamped logs for traceability and compliance.
- Data reports can be used for quality assurance, regulatory compliance, and R&D analysis.
5. Enhanced Safety Features:
- *Pressure Relief Valves: Prevent accidental over-pressurization for secure operations.
- *Automatic Shut-off Mechanism*: Reacts to equipment malfunctions or excessive pressure, ensuring operational safety.
- *Bulletproof Glass Test Chamber*: Provides a secure environment for observing the test while safeguarding the operator from
potential hazards.
- *Emergency Stop Button: Immediately halts operations during emergencies, ensuring maximum safety for personnel and equipment.
6. Intuitive Control System:
- Features an integrated digital control panel* with a responsive touch-screen interface.
- Provides intuitive navigation for setup and monitoring.
- Displays real-time test parameters, graphs, and results, offering comprehensive control to operators.
7. Precision Calibration:
- Equipped with specialized calibration tools to maintain long-term accuracy of pressure measurements.
- Ensures reliable and repeatable results across multiple test cycles.
- Calibration is compliant with international industry standards.
Applications Across Industries
This machine is indispensable for industries where hydraulic systems must operate safely and efficiently under extreme conditions.
Key applications include:
1. Hydraulic Industry:
- Testing hoses used in industrial machinery, construction equipment, and oil & gas pipelines.
- Ensures operational safety and longevity in harsh and high-pressure environments.
2. Automotive Industry:
- Validates hydraulic lines used in vehicles such as heavy-duty trucks, cranes, mining equipment, and other industrial transport systems.
- Contributes to vehicle safety and enhances hydraulic system performance.
3. Aerospace:
- Critical for evaluating the reliability of hydraulic hoses in aerospace systems.
- Ensures safety and performance in extreme flight conditions where reliability is non-negotiable.
4. Marine Industry:
- Tests hydraulic systems used in marine vessels and offshore platforms.
- Validates the ability to endure high-pressure and corrosive conditions inherent to marine environments.
5. Defense and Military:
- Essential for testing hydraulic systems in military vehicles, aircraft, and naval ships.
- Ensures readiness and reliability in the most demanding operational environments.
6. Manufacturing and OEMs:
- Supports manufacturers in ensuring their hydraulic components meet global quality and performance standards.
- Ideal for original equipment manufacturers (OEMs) to validate components before large-scale production or delivery.
Technical Specifications
Attribute Details
Maximum Pressure Up to 2500 bar (36,250 PSI)
Pressure Generation System Haskell Air-Actuated High-Pressure Pump
Test Modes Leak Test, Elongation Test, Burst Test
Data Reporting Automated reports with time-stamped logs and results
Safety Features Pressure Relief Valves, Bulletproof Glass Chamber, Automatic Shut-off
Control System Digital touch-screen interface
Laser Measurement Precision elongation measurement
Calibration High-accuracy tools for maintaining reliability
Advantages of the System:
- Efficiency: Fully automated cycles significantly reduce time and labor costs.
- Precision: High-accuracy tools and data logging provide unparalleled insights for product validation.
- Safety: Multiple safety layers ensure secure and reliable testing for operators and equipment.
- Versatility: Designed to accommodate a wide range of test scenarios and hose types.
- Compliance: Guarantees adherence to international standards for high-pressure systems.
Manufacturer: Neometrix Defence Limited
The Hydraulic Hose Burst Testing Machine by Neometrix Defence Limited offers unmatched precision, safety, and reliability,
catering to the stringent demands of high-pressure testing environments across diverse industries.
