English: fuel pump test rig, automated fuel pump tester, PLC-controlled test bench, LabVIEW pump test system, SS316 fuel pump test rig, high-pressure fuel pump testing, cold-start fuel pump testing, high-temperature endurance testing, modular pump test rig, pump calibration bench, pump performance evaluation, automotive fuel pump test rig, aerospace fuel pump test bench, industrial fuel pump test system, quality control pump tester, pump certification rig, real-time data acquisition test bench, multi-channel pump test rig, thermal cycle fuel pump testing, safety-compliant test chamber, recipe-based test platform, remote-access test rig, closed-loop flow test system, vibration-analysis pump tester, ultrasonic-flow sensor pump rig German: Fuel-Pumpen-Prüfstand, automatischer Kraftstoffpumpentester, SPS-gesteuerter Prüfstand, LabVIEW Pumpentest-System, SS316 Kraftstoffpumpenprüfstand, Hochdruck- Kraftstoffpumpentest, Kaltstart-Kraftstoffpumpentests, Hochtemperatur-Belastungstest, modularer Pumpenprüfstand, Kalibrierbank für Pumpen, Pumpenleistungsbewertung, Automobil-Kraftstoffpumpenteststand, Luftfahrt-Kraftstoffpumpenprüfstand, industrielles Pumpentestsystem, Qualitätskontrolle Pumpentester, Zertifizierungs-Prüfstand, Echtzeit- Datenerfassung Prüfstand, Multi-Kanal Pumpenprüfstand, thermischer Zyklustest, sicherheitskonforme Testkammer, rezeptgesteuerte Testplaƪorm, Fernzugriffs-Prüfstand, Closed-Loop Durchflussprüfsystem, Schwingungsanalyse Pumpentester, Ultraschall- Durchflusssensor-Rig French: banc d’essai pompe à carburant, testeur de pompe à carburant automatique, banc d’essai PLC, système d’essai pompe LabVIEW, banc d’essai carburant SS316, test haute pression pompe à carburant, test démarrage à froid pompe, essai endurance haute température, banc d’essai modulaire pompe, banc de calibrage pompe, évaluation performance pompe, banc d’essai automobile, banc d’essai aéronautique, système d’essai pompe industriel, contrôle qualité pompe, banc de certification pompe, acquisition de données temps réel, banc d’essai multicanal pompe, test cyclage thermique, chambre d’essai sécurisée, plateforme test par recettes, accès à distance banc d’essai, système boucle fermée débit, analyse vibration pompe, rig capteur débit ultrasonique Italian: bancata prova pompa carburante, tester pompa carburante automatico, banco di prova PLC, sistema test pompa LabVIEW, bancata SS316 pompa, prova alta pressione pompa carburante, test avviamento a freddo, prova resistenza ad alta temperatura, banco di prova modulare, banco calibrazione pompe, valutazione prestazioni pompe, banco prova automotive, banco prova aerospaziale, sistema test pompa industriale, controllo qualità pompe, banco certificazione pompe, acquisizione dati in tempo reale, banco prova multicanale, test cicli termici, camera prova di sicurezza, piattaforma test ricette, accesso remoto banco prova, sistema prova flusso a circuito chiuso, analisi vibrazioni pompe, rig sensore flusso ad ultrasuoni Spanish: banco de prueba de bomba de combustible, probador automático de bombas, banco de prueba PLC, sistema de prueba LabVIEW, banco SS316 de bombas, prueba de alta presión, ensayo de arranque en frío, prueba de resistencia alta temperatura, banco modular, banco calibración bombas, evaluación rendimiento bombas, banco prueba automotriz, banco prueba aeroespacial, sistema prueba industrial, control calidad bombas, banco certificación, adquisición datos en tiempo real, banco multicanal, prueba ciclos térmicos, cámara seguridad, plataforma recetas, acceso remoto, sistema circuito cerrado, análisis vibraciones, rig sensor ultrasonido Russian: испытательный стенд топливного насоса, автоматический тестер насосов, стенд с ПЛК, система испытаний LabVIEW, стенд SS316, испытание высокого давления, тест холодного запуска, испытание на выносливость, модульный стенд, калибровочная стойка, оценка производительности насоса, автомобильное испытание, аэрокосмический стенд, промышленная система, контроль качества насоса, стенд сертификации, сбор данных в реальном времени, многоканальный стенд, термический цикл, камера безопасности, платформа рецептов, удаленный доступ, система замкнутого контура, вибрационный анализ, ультразвуковой датчик Portuguese: banco de teste de bomba de combusơvel, testador automático de bomba, bancada PLC, sistema de teste LabVIEW, bancada SS316, teste alta pressão, teste partida a frio, teste resistência alta temperatura, bancada modular, bancada de calibração, avaliação desempenho bomba, banco teste automotivo, banco teste aeroespacial, sistema teste industrial, controle qualidade bomba, bancada certificação, aquisição dados em tempo real, bancada multicanal, teste ciclo térmico, câmara de segurança, plataforma por receitas, acesso remoto, sistema loop fechado, análise vibração, rig sensor ultrassônico Chinese (简体): 燃油泵测试台, 自动化燃油泵测试仪, PLC控制测试台, LabVIEW泵测试系 统, SS316测试台, 高压燃油泵测试, 冷启动测试, 高温耐久测试, 模块化测试台, 泵校准台, 泵性能评估, 汽车燃油泵测试, 航空燃油泵测试, 工业泵测试系统, 质量控制泵测试, 认证 测试台, 实时数据采集, 多通道测试台, 热循环测试, 安全测试箱, 配方测试平台, 远程访 问测试台, 闭环流量测试, 振动分析泵测试, 超声流量传感器测试台 Japanese: 燃料ポンプ試験装置, 自動燃料ポンプテスター, PLC制御試験台, LabVIEWポ ンプテストシステム, SS316試験台, 高圧燃料ポンプ試験, コールドスタート試験, 高温 耐久試験, モジュラー試験台, ポンプ校正ベンチ, ポンプ性能評価, 自動車用試験台, 航 空宇宙向試験台, 産業用ポンプ試験システム, 品質管理ポンプテスター, 認証試験台, リアルタイムデータ取得, マルチチャンネル試験台, サーマルサイクル試験, 安全コン プライアンスチャンバー, レシピベーステストプラットフォーム, リモートアクセス 試験装置, クローズドループフロー試験, 振動解析ポンプテスター, 超音波流量センサ ー試験台 Korean: 연료 펌프 시험 장치, 자동 연료 펌프 테스터, PLC 제어 시험대, LabVIEW 펌프 테스트 시스템, SS316 시험대, 고압 연료 펌프 시험, 콜드 스타트 시험, 고온 내구 시험, 모듈형 시험대, 펌프 교정 벤치, 펌프 성능 평가, 자동차 시험대, 항공 우주 시험대, 산업용 펌프 테스트 시스템, 품질 관리 테스터, 인증 시험대, 실시간 데이터 수집, 다채널 시험대, 열 사이클 시험, 안전 컴플라이언스 챔버, 레시피 기반 테스트 플랫폼, 원격 액세스 시험 장치, 폐쇄 루프 유량 시험 시스템, 진동 분석 테스터, 초음파 유량 센서 ᣞᢝ اختᘘار مضخة الوقود, جهاز اختᘘار المضخة منصة :Arabic نظام اختᘘار مضخة ,PLC الأوتوماتᘭ , مقعد اختᘘار عا , اختᘘار ᗷدء ᘻشغᘭل ᗷارد, اختᘘار تحمل درجة حرارة عالᘭة, منصة اختᘘار ٍل اختᘘار ضغط 316,SS منصة ,LabVIEW معᘭاري, منصة معايرة المضخة, تقيᘭم أداء المضخة, منصة اختᘘار السᘭارات, منصة اختᘘار الطᣂᢕان, نظام اختᘘار مضخة صناعᘭة, مراقᘘة جودة المضخة, منصة شهادة المضخة, جمع البᘭانات ᢝ ᡧ ᢝ الوقت ᣚ ᡨ الحقᣛᘭ, منصة اختᘘار متعدد ᗷ , نظام اختᘘار تدفق ُ القنوات, اختᘘار دورة حرارᗫة, غرفة اختᘘار آمنة, منصة اختᘘار بوصفات, وصول عن عد ᢝ ᡨ ᣛحل الاهᣂ , منصة اختᘘار حساس التدفق ᗷالموجات فوق الصوتᘭة ᡨ ᡧ مغلق, تحلᘭل از Turkish: yakıt pompası test düzeneği, otomatik pompa test cihazı, PLC kontrollü test tezgahı, LabVIEW pompa test sistemi, SS316 test düzeneği, yüksek basınç yakıt pompası testi, soğuk başlatma testi, yüksek sıcaklık dayanıklılık testi, modüler test düzeneği, pompa kalibrasyon tezgahı, pompa performans değerlendirmesi, otomotiv pompa testi, havacılık pompa test düzeneği, endüstriyel pompa test sistemi, kalite kontrol pompa testi, sertifikasyon test düzeneği, gerçek zamanlı veri toplama, çok kanallı test düzeneği, termal döngü testi, güvenlik uyum odası, tarifeye dayalı test platformu, uzaktan erişim test düzeneği, kapalı çevrim akış test sistemi, titreşim analizi pompa test cihazı, ultrasonik akış sensörü test düzeneği Hindi: ईंधन पंप परीƗण įरग, sचािलत ईंधन पंप परीƗण, PLC िनयंिũत परीƗण बŐच, LabVIEW पंप परीƗण Ůणाली, SS316 ईंधन पंप परीƗण įरग, उDŽ दबाव ईंधन पंप परीƗण, कोʒ-ːाटŊपरीƗण, उDŽ-तापमान एंǰोरŐस परीƗण, मॉǰूलर पंप परीƗण įरग, पंप कै िलŰेशन बŐच, पंप ŮदशŊन मूʞांकन, ऑटोमोिटव ईंधन पंप परीƗण, एयरो ̇ेस ईधं न पंप परीƗण, औȨोिगक पंप परीƗण Ůणाली, गुणवȅा िनयंũण पंप टेːर, Ůमाणपũ परीƗण įरग, įरयल-टाइम डेटा अिधŤहण, मʐी- चैनल परीƗण įरग, थमŊल साइİƑंग परीƗण, सुरƗा अनुकू ल परीƗण कƗ, रेिसपी-आधाįरत परीƗण ɘेटफ़ॉमŊ, įरमोट एƛेस परीƗण įरग, Ƒोͅड-लूप ɢो परीƗण Ůणाली, वाइŰेशन िवʁेषण पंप टेːर, अʐftासोिनक ɢो सŐसर įरग

Fuel Pump Test Rig

About

The Neometrix Fuel Pump Test Rig is a turnkey, PLC-driven platform that automates the full spectrum of pump validation—from cold-start performance at –20 °C to high-temperature endurance at +120°C—using an industrial PC with LabVIEWTM control and high-speed data acquisition. Its SS 316L wetted paths, precision flow and pressure sensors (0–250 L/min, 0–350 bar), and modular valve/sensor suite enable rapid pump changeovers and condition-based monitoring. With up to 32 channels sampled at 1 kHz, live waveform analysis, recipe-based test profiles, and SQL/NAS data export, it ensures traceable, certification-ready reporting (ISO 9001, AS9102, MIL-STD/DO-160). Enclosed in a safety-compliant chamber with CE/UL-listed components, the system maximizes throughput, maintains data integrity, and scales easily for future sensor or test-mode expansions.
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Technical Details

Component Specification & Details
Control Platform Industrial PC (Intel i7, 16 GB RAM, RAID-1 SSD) with LabVIEW™ 2021 SP1; secure VPN remote-access option
PLC & I/O Siemens S7-1500 + ET 200SP: 64 DI/DO, 32 AI/AO channels
Flow Range 0–250 L/min (turndown to 0.1 L/min); ±0.2 % full-scale accuracy
Pressure Range 0–350 bar (standard), optional 0–400 bar; ±0.5 % accuracy
Temperature Control PID-controlled jacket (–20 °C to +120 °C) with ±0.5 °C stability
Data Logging Up to 1 kHz/channel, local SSD or NAS storage; SQL integration with retention-policy management
Materials SS 316L tubing & fittings, Viton® seals; optional PTFE lining for biofuel compatibility
Valving Five 24 VDC solenoids; three manual needle valves; optional motorized proportional valves for smooth ramp profiling
User Interface 21” touchscreen HMI with multilingual GUI (EN, DE, FR); keyboard/mouse and RDP access
Footprint & Utilities
1.8 m × 0.9 m × 1.5 m (L × W × H), 650 kg; power: 400 VAC, 50 Hz, 3×20 A; services: 5 kW chiller, 6–8 bar compressed air

Automotive R&D & Production
▹Simulates engine crank-shaft coupling for gear and vane pumps, including pulsation patterns and thermal transients.
▹Overnight endurance runs (up to 100 hours) with auto-filtration to maintain fluid clarity and protect pump internals.

Aerospace & Defense
▹Meets MIL-STD-810G for vibration and DO-160G for thermal cycling; suitable for first-article inspection and certification testing.
▹Generates AS9102 FAI reports, including dimensional and performance verification.

Industrial Machinery
▹Validates fuel-injection units in generators, compressors, and marine propulsion systems under adjustable load profiles.
▹Custom cycle creation replicates on-off duty cycles, ramp/dwell sequencing, and simulated altitude conditions (via optional pressure chamber).

Quality Control & Calibration Labs
▹Batch testing with barcoded part IDs, operator signatures, and encrypted logs to comply with ISO 9001 and IATF 16949.
▹Built-in sensor calibration routines with automated certificate printing, reducing downtime between verification cycles.        

Key Features

  • PLC-Driven Automation: Siemens S7-1500 PLC with preloaded and custom pump test recipes for precise, deterministic cycle control.
  • High-Fidelity Data Acquisition: 16-bit, 1 kHz sampling on 32 channels with live waveform display, metadata tagging, and SQL/NAS export.
  • Advanced Fluid Handling: SS 316L wetted path, 0–250 L/min closed-loop flow at 350 bar with ±0.2 % repeatability and PID thermal control.
  • Modular Valve & Sensor Suite: 5-way solenoid manifold, manual needle valves, and optional ultrasonic flow or vibration sensor modules.
  • Safety & Compliance: Enclosed chamber with interlocks, emergency venting, CE/UL-listed components, and ASTM/ISO/cGMP adherence.

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Details

Introduction
The Neometrix Fuel Pump Test Rig is a fully integrated, PLC-controlled platform designed to execute comprehensive performance and endurance tests on rotary, reciprocating, and diaphragm-type fuel pumps. At its heart sits an industrial PC running a LabVIEW™-based control and data-acquisition suite, which coordinates dynamic load simulations, temperature cycling, and safety interlocks without operator intervention. Tests—from cold-start validation at –20 °C to high-temperature endurance at +120 °C—can be queued and run unattended, with automated self-diagnostics, alarm thresholds for over-pressure/over-temperature, and real-time condition monitoring via vibration and ultrasonic flow sensors

Key Features
▹ PLC-Driven Automation: Siemens S7-1500 PLC with preloaded and custom pump test recipes for precise, deterministic cycle control.
▹ High-Fidelity Data Acquisition: 16-bit, 1 kHz sampling on 32 channels with live waveform display, metadata tagging, and SQL/NAS export.
▹ Advanced Fluid Handling: SS 316L wetted path, 0–250 L/min closed-loop flow at 350 bar with ±0.2 % repeatability and PID thermal control.
▹ Modular Valve & Sensor Suite: 5-way solenoid manifold, manual needle valves, and optional ultrasonic flow or vibration sensor modules.
▹ Safety & Compliance: Enclosed chamber with interlocks, emergency venting, CE/UL-listed components, and ASTM/ISO/cGMP adherence.

Technical specifications
Component Specification & Details
Control Platform Industrial PC (Intel i7, 16 GB RAM, RAID-1 SSD) with LabVIEW™ 2021 SP1; secure VPN remote-access option
PLC & I/O Siemens S7-1500 + ET 200SP: 64 DI/DO, 32 AI/AO channels
Flow Range 0–250 L/min (turndown to 0.1 L/min); ±0.2 % full-scale accuracy
Pressure Range 0–350 bar (standard), optional 0–400 bar; ±0.5 % accuracy
Temperature Control PID-controlled jacket (–20 °C to +120 °C) with ±0.5 °C stability
Data Logging Up to 1 kHz/channel, local SSD or NAS storage; SQL integration with retention-policy management
Materials SS 316L tubing & fittings, Viton® seals; optional PTFE lining for biofuel compatibility
Valving Five 24 VDC solenoids; three manual needle valves; optional motorized proportional valves for smooth ramp profiling
User Interface 21” touchscreen HMI with multilingual GUI (EN, DE, FR); keyboard/mouse and RDP access
Footprint & Utilities
1.8 m × 0.9 m × 1.5 m (L × W × H), 650 kg; power: 400 VAC, 50 Hz, 3×20 A; services: 5 kW chiller, 6–8 bar compressed air
Applications Automotive R&D & Production ▹ Simulates engine crank-shaft coupling for gear and vane pumps, including pulsation patterns and thermal transients. ▹ Overnight endurance runs (up to 100 hours) with auto-filtration to maintain fluid clarity and protect pump internals. Aerospace & Defense ▹ Meets MIL-STD-810G for vibration and DO-160G for thermal cycling; suitable for first-article inspection and certification testing. ▹ Generates AS9102 FAI reports, including dimensional and performance verification. Industrial Machinery ▹ Validates fuel-injection units in generators, compressors, and marine propulsion systems under adjustable load profiles. ▹ Custom cycle creation replicates on-off duty cycles, ramp/dwell sequencing, and simulated altitude conditions (via optional pressure chamber). Quality Control & Calibration Labs ▹ Batch testing with barcoded part IDs, operator signatures, and encrypted logs to comply with ISO 9001 and IATF 16949. ▹ Built-in sensor calibration routines with automated certificate printing, reducing downtime between verification cycles. Benefits & Value Proposition Throughput Optimization ▹ Recipe chaining and auto-changeover cut per-test setup by up to 70 %, allowing high-volume labs to process more parts with the same workforce. Data Integrity & Traceability ▹ Tamper-proof, ISO-compliant audit trails; customizable retention and backup policies support both internal QA and external regulatory audits. Scalable Architecture ▹ Modular I/O and software-defined channels facilitate future expansion—add new sensor types or test modes (e.g., cavitation mapping, viscosity-based profiling) without a hardware overhaul. Durable Reliability ▹ Industrial-grade components rated for 24/7 operations; SS 316L construction resists corrosion from ethanol, biodiesel, and specialty fuels, minimizing maintenance frequency. Conclusion By uniting precision hardware, adaptable software, and stringent safety design, the Neometrix Fuel Pump Test Rig provides a comprehensive, future-proof platform for fuel-pump validation. Its robust feature set—ranging from automated recipe execution and high-speed data logging to modular sensor integration and certified reporting—ensures that R&D teams, production facilities, and calibration labs alike can achieve higher throughput, flawless data integrity, and full compliance with global standards. Whether the goal is rigorous endurance testing, first-article certification, or high-volume quality control, this turnkey solution delivers the flexibility and performance to meet evolving industry demands.

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