Automotive R&D & Production ▹Simulates engine crank-shaft coupling for gear and vane pumps, including pulsation patterns and thermal transients. ▹Overnight endurance runs (up to 100 hours) with auto-filtration to maintain fluid clarity and protect pump internals. Aerospace & Defense ▹Meets MIL-STD-810G for vibration and DO-160G for thermal cycling; suitable for first-article inspection and certification testing. ▹Generates AS9102 FAI reports, including dimensional and performance verification. Industrial Machinery ▹Validates fuel-injection units in generators, compressors, and marine propulsion systems under adjustable load profiles. ▹Custom cycle creation replicates on-off duty cycles, ramp/dwell sequencing, and simulated altitude conditions (via optional pressure chamber). Quality Control & Calibration Labs ▹Batch testing with barcoded part IDs, operator signatures, and encrypted logs to comply with ISO 9001 and IATF 16949. ▹Built-in sensor calibration routines with automated certificate printing, reducing downtime between verification cycles.
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Introduction The Neometrix Fuel Pump Test Rig is a fully integrated, PLC-controlled platform designed to execute comprehensive performance and endurance tests on rotary, reciprocating, and diaphragm-type fuel pumps. At its heart sits an industrial PC running a LabVIEW™-based control and data-acquisition suite, which coordinates dynamic load simulations, temperature cycling, and safety interlocks without operator intervention. Tests—from cold-start validation at –20 °C to high-temperature endurance at +120 °C—can be queued and run unattended, with automated self-diagnostics, alarm thresholds for over-pressure/over-temperature, and real-time condition monitoring via vibration and ultrasonic flow sensors Key Features ▹ PLC-Driven Automation: Siemens S7-1500 PLC with preloaded and custom pump test recipes for precise, deterministic cycle control. ▹ High-Fidelity Data Acquisition: 16-bit, 1 kHz sampling on 32 channels with live waveform display, metadata tagging, and SQL/NAS export. ▹ Advanced Fluid Handling: SS 316L wetted path, 0–250 L/min closed-loop flow at 350 bar with ±0.2 % repeatability and PID thermal control. ▹ Modular Valve & Sensor Suite: 5-way solenoid manifold, manual needle valves, and optional ultrasonic flow or vibration sensor modules. ▹ Safety & Compliance: Enclosed chamber with interlocks, emergency venting, CE/UL-listed components, and ASTM/ISO/cGMP adherence. Technical specifications