CO2 & N2 Filling System

About

The CO2 & N2 Filling System is a robust and versatile pneumatic machine designed to fill carbon dioxide and nitrogen cylinders with precision and reliability. It operates at pressures up to 3400 PSI for CO2 and 4500 PSI for N2, with precise temperature and pressure control. Equipped with Haskel air-driven pumps, a user-friendly HMI interface, and proportional pressure regulators, the system ensures efficient and controlled filling. Its compact design, safety features like an emergency stop, and self-lubricating seals make it ideal for applications such as CO2 filling stations, leak testing, and aviation maintenance, offering reliability with minimal maintenance.
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Technical Details

  • Arrangement to carry out static pressure testing of a maximum pressure of 3400psi.
  • Pressure transmitter and Burdon gauge for pressure reading.
  • Air supply Pressure Range: 8-10 Kg/cm2
  • 5 Micron Filters in the pneumatic lines.
  • Proportional Pressure regulators are provided in the system for controlled filling.
  • CO2 haskel pump(Air drive Pump) is provided with maximum outlet pressure of 3400 PSI.
  • N2 haskel pump(Air drive Pump) is provided with maximum outlet pressure of 4500 PSI.
  • HMI is provided on the front panel to control the system in Auto mode.

1. Co2 Filling Station.
2. Temperature and Pressure controlled machine for CO2
3. Leak Testing Machine

  • Q1. What is a CO₂-N₂ Filling System used for?
  • Ans- It is used to mix and fill precise amounts of CO₂ and N₂ gases into cylinders for various applications, including food preservation, fire suppression, and industrial processes.
  • Q1. Can the system handle different gas ratios?
  • Ans- Yes, most systems allow customizable gas ratios to meet specific application requirements.
  • Q2. How is the system operated?
  • Ans- The system is user-friendly, often equipped with digital or analog control panels to adjust gas ratios, pressure, and filling speed. Operators need minimal training to use it.
  • Q3. What safety features are included?
  • Ans- These systems typically include overpressure valves, automatic shut-offs, and leak detection mechanisms to ensure safe operation.
  • Q4. How precise is the gas mixing?
  • Ans- High-end CO₂-N₂ filling systems use advanced technology to achieve a mixing accuracy of ±1%.
  • Q5. What maintenance does the system require?
  • Ans- Regular checks on hoses, valves, and pressure regulators are essential. Annual calibration of sensors and gauges is recommended.
  • Q6. What industries benefit most from these systems?
  • Ans- Industries such as food and beverage, fire safety, pharmaceuticals, and manufacturing benefit significantly from the precise and reliable operation of these systems.
  • Q7. What certifications should a system have?
  • Ans- Look for systems that comply with standards such as ISO, CE, or ASME for quality and safety assurance.
  • Q8. Can the system be customized?
  • Ans- Yes, manufacturers often offer customization options based on cylinder size, filling speed, and mixing ratio requirements.
  • Q9. How long does it take to fill a cylinder?
  • Ans- The filling time depends on the cylinder size and the gas flow rate, typically ranging from a few minutes to 15 minutes per cylinder.

Key Features

  • Haskel pump is used which is known for its long life and low maintenance.
  • Easy to start (green button) and stop (red button).
  • Infinitely variable cycling speed (flow rate).
  • No limit or adverse effect to continuous stop/start applications .
  • Pump seals are self-lubricated requiring no external air line lubricator .
  • Reliable, easy to maintain, compact and robust.

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Details

The CO2 & N2 Filling System is a state-of-the-art pneumatic filling solution designed to meet the rigorous demands of cylinder filling applications with precision and reliability. Engineered for high-performance and safety, this system is capable of filling carbon dioxide (CO2) at pressures up to 3400 PSI and nitrogen (N2) at pressures up to 4500 PSI, with precise temperature control to ensure operational efficiency and compliance with industry standards. Its robust design and
cutting-edge features make it indispensable in critical industries such as aviation, manufacturing, and industrial gas management.

Key Features
1. High-Pressure Capability:
 - The system is designed to handle static pressure testing and filling operations at a maximum of 3400 PSI for CO2 and 4500 PSI for N2.
 - It is equipped with Haskel Air-Driven Pumps, known for their reliability, long life, and low maintenance requirements.

2. Proportional Pressure Regulation:
 - Integrated proportional pressure regulators ensure controlled and precise filling, preventing overpressure scenarios and ensuring operator safety.

3. Advanced Monitoring and Control:
 - Features an HMI (Human-Machine Interface) on the front panel for seamless operation in auto mode, enabling easy monitoring and adjustment of parameters.
 - Includes a pressure transmitter and Bourdon gauge for accurate real-time pressure readings.

4. Enhanced Filtration:
 - The pneumatic lines are equipped with 5-micron filters to remove impurities, ensuring the purity and safety of the gases during filling.

5. Safety and Emergency Features:
 - Designed with an emergency stop button located on the front panel to instantly halt the system during critical conditions, ensuring operator and system safety.

6. Ease of Use:
 - Simple start (green button) and stop (red button) operations for user-friendly control. Infinitely variable cycling speed allows precise control of the flow rate.

7. Low Maintenance and Durability:
 - Self-lubricating pump seals eliminate the need for external air-line lubrication, reducing operational complexity.
 - Compact, robust, and reliable construction ensures long service life with minimal downtime.

Applications
The CO2 & N2 Filling System is ideal for a wide range of applications including CO2 Cylinder Filling Stations: Designed for high-capacity CO2 filling operations with precise control over pressure and temperature.
 - Temperature and Pressure-Controlled Machines: Ideal for applications where maintaining specific temperature and pressure parameters is critical, such as in aviation and industrial processes.
 - Leak Testing: Functions as a reliable leak testing machine for various systems and equipment.

Why Choose the CO2 & N2 Filling System?
 - Reliability: Built to withstand continuous operation in demanding environments while maintaining peak performance.
 - Safety: Features multiple safety measures, including an emergency stop button and proportional pressure regulation.
 - Efficiency: The integrated HMI and advanced control features simplify operation and enhance productivity.
 - Minimal Maintenance: Haskel pumps and self-lubricating seals ensure low maintenance requirements and extended system life.
 - Versatility: Suitable for a wide range of applications, including gas filling stations, aviation maintenance, and industrial leak testing.

The CO2 & N2 Filling System by Neometrix Defence Limited is a reliable and efficient solution for precise gas filling operations, delivering unmatched performance and safety for industries that demand the highest standards.

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