Universal Hydraulic Charging Rig

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보충 장치, 유압 오일 주입기, 고압 유압 충전기, 스테인리스 유압 충전기, 지상 지원 유압기, MiG 유압 충전 리그, Su-30 유압 주입 장치, ISO 4406 유압 클리너, 3μm 필터 충전기, 트롤리 유압 충전기, 비상 유압 보충 장치, 현장 유압 충전 스테이션, 정밀 유압 펌프 리그, 누수 방지 유압 충전기 Arabic جهاز شحن هيدروليكي عالمي ,وحدة شحن هيدروليكي ,شاحن هيدروليكي للطائرات ,شاحن هيدروليكي محمول ,مضخة هيدروليكية يدوية ,جهاز صيانة هيدروليكي للطيران ,جهاز ملء الزيت الهيدروليكي ,ماكينة شحن هيدروليكي عالية الضغط , -30,Su وحدة شحن ,MiG شاحن هيدروليكي من الفولاذ المقاوم للصدأ ,دعم أرضي هيدروليكي ,شاحن هيدروليكي للمقاتلات شاحن بترشيح 3 مايكرو ,عربة شحن هيدروليكي ,وحدة تعبئة هيدروليكي للطوارئ ,محطة 4406, ISO منظف هيدروليكي شحن هيدروليكي ميدانية ,جهاز مضخة هيدروليكية دقيقة ,محكم شحن هيدروليكي ,شاحن هيدروليكي بدون تسرب Hindi यूिनवसŊल हाइडŌोिलक चािजōग įरग, हाइडŌोिलक चािजōग įरग, िवमान हाइडŌोिलक चाजŊर, पोटőबल हाइडŌोिलक चाजŊर, मैनुअल हाइडŌोिलक पंप įरग, एयरो ̇ेस हाइडŌोिलक सिवŊिसंग यूिनट, हाइडŌोिलक िसːम टॉप-अप िडवाइस, हाइडŌोिलकɢूइड įरɘŐि◌शमŐट įरग, हाई-Ůेशर হাইড◌् रोिलक चाजŊर, ːेनलेस ːील हाइडŌोिलक चाजŊर, Ťाउंड सपोटŊहाइडŌोिलक चाजŊर, MiG हाइडŌोिलक चाजŊįरग, Su-30 हाइडŌोिलक चािजōग यूिनट, ISO 4406 हाइडŌोिलक Ƒीनर, 3μm िफʐरेशन चाजŊर, टŌॉली-माउंडेड हाइडŌोिलक चाजŊर, इमरजŐसी हाइडŌोिलक įरिफल यूिनट, फीʒ हाइडŌोिलक चािजōग ːेशन, िŮिसजन हाइडŌोिलक पंप įरग, लीक-ůी हाइडŌोिलक चाजŊर Turkish evrensel hidrolik dolum ünitesi, hidrolik şarj cihazı, uçak hidrolik şarj cihazı, taşınabilir hidrolik şarj cihazı, manuel hidrolik pompa rig, havacılık hidrolik servis ünitesi, hidrolik sistem dolum cihazı, hidrolik yağ dolum makinesi, yüksek basınçlı hidrolik şarj cihazı, paslanmaz çelik hidrolik şarj cihazı, yer destek hidrolik ünitesi, MiG hidrolik dolum rig, Su- 30 hidrolik dolum ünitesi, ISO 4406 hidrolik temizleyici, 3μm filtreli şarj cihazı, arabalı hidrolik şarj cihazı, acil hidrolik dolum ünitesi, saha hidrolik dolum istasyonu, hassas hidrolik pompa rig, sızdırmaz hidrolik şarj cihazı

Parameter	Details
Fluid Type	Mineral hydraulic oil OM-15 (MIL-PRF-5606)
Max. Pressure	25 kg/cm² (≈25 bar)
Flow per Stroke	49 cc
Reservoir Capacity	25 L
Filter Rating	3 µm (Duplex/simplex β ≥ 200)
Hose	5 m length, 30 mm OD; 1,000 bar burst
Gauge	0–120 kg/cm², Ø 100 mm, glycerine-filled
Materials	SS-304 tank & fittings, plated steel pump
Operating Temp.	–10 °C to +50 °C
Mobility	4 × polyurethane swivel castors, 2 with brakes
Overall Weight	~30 kg (packed)

- Frontline Aircraft Servicing: Rapid top-up of hydraulic reservoirs after high-altitude sorties or ground tests, ensuring immediate return-to-service. - Depot and Field Maintenance: Ideal for hangar-level or expeditionary maintenance, where bulk hydraulic carts are impractical. - Civil & Military Ground Support: Compatible with a wide range of hydraulic systems beyond fighters—helicopters, transport aircraft, and even heavy-lift drones. - Emergency Recovery: Provides on-spot hydraulic pressure restoration to enable safe taxi or ground repositioning in case of leaks.

Details

1. Introduction
The Universal Hydraulic Charging Rig is engineered to deliver precise, contamination-free replenishment of hydraulic circuits in frontline fighter aircraft (e.g., Su-30, MiG-29) and other aerospace platforms. Its robust stainless-steel reservoir, combined with a manually actuated piston pump, ensures dependable operation even in austere or remote airbase environments. The rig’s integrated 3 μm filtration system removes particulate down to ISO 4406 cleanliness levels, protecting valves, actuators, and servo-controls from wear and failure. The compact trolley design—with lockable polyurethane wheels—facilitates safe handling and rapid deployment, reducing ground-support turnaround times.

2. Applications
- Frontline Aircraft Servicing: Rapid top-up of hydraulic reservoirs after high-altitude sorties or ground tests, ensuring immediate return-to-service.
- Depot and Field Maintenance: Ideal for hangar-level or expeditionary maintenance, where bulk hydraulic carts are impractical.
- Civil & Military Ground Support: Compatible with a wide range of hydraulic systems beyond fighters—helicopters, transport aircraft, and even heavy-lift drones.
- Emergency Recovery: Provides on-spot hydraulic pressure restoration to enable safe taxi or ground repositioning in case of leaks.

3. Key Features
- Precision Manual Pump: High-leverage hand actuator delivers up to 100 kg/cm2 (≈98 bar) at a calibrated 49 cc per stroke.
- Corrosion-Resistant Reservoir: 25 L SS-304 tank, pressure-tested and polished internally to reduce particle adhesion.
- Ultra-Fine Filtration: Duplex β 200 filters (3 μm rating) capture contaminants before pump intake.
- Universal Adaptability: Quick-change adaptors cover MIL-STD hydraulic fittings for Su-series and MiG-series aircraft.
- Integrated Safety Features: Over-pressure relief valve pre-set at 110 bar; visual pressure gauge (0–120 kg/cm2).
- Ergonomic & Mobile: 5 m, 30 mm-OD reinforced hose with quick-disconnect coupling; two-tier trolley shelf and hose reel.

4. Specifications

Parameter
Details

Fluid Type
Mineral hydraulic oil OM-15 (MIL-PRF-5606)

Max. Pressure
25 kg/cm² (≈25 bar)

Flow per Stroke
49 cc

Reservoir Capacity
25 L

Filter Rating
3 µm (Duplex/simplex β ≥ 200)

Hose
5 m length, 30 mm OD; 1,000 bar burst

Gauge
0–120 kg/cm², Ø 100 mm, glycerine-filled

Materials
SS-304 tank & fittings, plated steel pump

Operating Temp.
–10 °C to +50 °C

Mobility
4 × polyurethane swivel castors, 2 with brakes

Overall Weight
~30 kg (packed)

5. Operating Procedure
- Setup & Inspection: Place rig on a level surface; lock trolley brakes. Check oil level and inspect filter housing.
- Connection: Attach correct adaptor; hand-tighten coupling onto aircraft port. Route hose to avoid kinks.
- Priming & Pumping: Open relief valve fully to prime; pump until oil is bubble-free. Close valve to desired pressure.
- Monitoring: Observe gauge; do not exceed 25 bar. If pressure stalls, allow system stabilization.
- Shutdown & Disconnection: Loosen relief valve to depressurize; pump to bleed residual pressure. Disconnect and cap.
- Post-Use Check: Wipe spilt oil; inspect fittings for leaks; store in a covered, climate- controlled area.

6. Maintenance
- Daily: Wipe down external surfaces; check for leaks or damage on hoses and couplings.
- Monthly: Drain and clean reservoir; inspect interior for varnish or sludge; refill with fresh OM-15 oil.
- Quarterly: Replace filter elements; verify relief valve and gauge accuracy.
- Annually: Pressure-test tank and hose assembly at 1.5 × max operating pressure; service or replace seals.
- Record Keeping: Maintain a log of fluid changes, filter swaps, and pressure tests per MIL- H-5606 protocols.

7. Conclusion
With its combination of fine filtration, precise manual control, and modular adaptability, the A-1760 Universal Hydraulic Charging Rig is an indispensable asset for military and civil aerospace maintenance teams. By minimizing contamination risk and maximizing portability, it ensures hydraulic systems are reliably topped up, kept clean, and ready for mission-critical operations.