Aerospace Hydraulic Pump / Motor Test Bench

English Aerospace Hydraulic Testing Solutions Ensuring the reliability and performance of hydraulic systems is critical in aviation. The aerospace hydraulic pump test bench and aircraft hydraulic motor test bench provide precise evaluation of pumps and motors under operational conditions. These platforms support aviation hydraulic pump testing and utilize advanced aerospace hydraulic testing equipment to validate component performance. Specialized rigs, such as the axial piston pump test rig and the aerospace hydraulic qualification system, enable thorough assessment of endurance, efficiency, and reliability. Additional setups, including aircraft hydraulic endurance testing and the aerospace hydraulic calibration rig, ensure components meet rigorous aerospace standards. Through hydraulic pump reliability testing and aircraft hydraulic performance validation, these systems guarantee the safe and efficient operation of hydraulic components across a wide range of aerospace applications. German (Deutsch) Prüfstände für Hydrauliksysteme in der Luft- und Raumfahrt Die Zuverlässigkeit und Leistungsfähigkeit von Hydrauliksystemen ist in der Luftfahrt entscheidend. Der Prüfstand für Luft- und Raumfahrt-Hydraulikpumpen und der Prüfstand für Hydraulikmotoren Flugzeug ermöglichen präzise Tests unter realistischen Betriebsbedingungen. Mit dem Hydraulikpumpen-Testsystem Luftfahrt und moderner Hydraulikprüfung Ausrüstung Luftfahrt können Komponenten umfassend validiert werden. Spezialisierte Einrichtungen wie der Axialkolbenpumpen Prüfstand und das Qualifikationssystem Hydraulik Luftfahrt gewährleisten eine gründliche Überprüfung von Effizienz, Leistung und Zuverlässigkeit. Ergänzende Tests, darunter die Lebensdauerprüfung Hydraulikpumpe Flugzeug und der Kalibrierungsprüfstand Hydraulik Luftfahrt, stellen sicher, dass alle Komponenten den strengen Anforderungen der Luftfahrt entsprechen. Durch Zuverlässigkeitstest Hydraulikpumpe und Leistungsvalidierung Hydraulik Luftfahrt wird die sichere und effiziente Funktion der Hydrauliksysteme in sämtlichen Einsatzszenarien garantiert. French (Français) Bancs d’Essai Hydraulique pour l’Aéronautique et l’Aérospatiale La fiabilité et la performance des systèmes hydrauliques sont essentielles dans l’aviation. Le banc d’essai pompe hydraulique aérospatiale et le banc d’essai moteur hydraulique aéronautique permettent de tester avec précision les pompes et moteurs dans des conditions opérationnelles réalistes. L’équipement de test hydraulique aviation et le banc de test pompe à piston axial assurent une évaluation complète des composants critiques. Des solutions avancées comme le système de qualification hydraulique aéronautique et le banc de test endurance pompe hydraulique avion garantissent la durabilité et la fiabilité des systèmes. Le banc de calibration hydraulique aéronautique, le test de fiabilité pompe hydraulique aéronautique et la validation de performance hydraulique avion permettent de s’assurer que chaque composant répond aux normes strictes de l’industrie aéronautique, assurant sécurité et efficacité opérationnelle. Italian (Italiano) Banchi di Prova Idraulici per Aerospaziale e Aeronautica La sicurezza e l’affidabilità dei sistemi idraulici sono fondamentali nell’aviazione. Il banco prova pompe idrauliche aerospaziali e il banco prova motori idraulici aeronautici permettono di testare con precisione pompe e motori in condizioni operative reali. L’apparecchiatura test idraulica aviazione e il banco prova pompe a pistoni assiali garantiscono una valutazione completa dei componenti critici. Strumenti avanzati come il sistema di qualificazione idraulica aeronautica e il banco prova durata pompe idrauliche aerei assicurano la resistenza e la longevità dei sistemi. Il banco calibrazione pompe idrauliche aviazione, il test affidabilità pompe idrauliche aeronautiche e la validazione prestazioni idrauliche aeronautiche confermano che ogni componente soddisfa gli standard rigorosi del settore, garantendo sicurezza ed efficienza operativa. Spanish (Español) Bancos de Prueba Hidráulicos para Aviación y Aeroespacial La fiabilidad y el rendimiento de los sistemas hidráulicos son críticos en la aviación. El banco de pruebas bomba hidráulica aeroespacial y el banco de pruebas motor hidráulico aeronáutico permiten evaluar con precisión bombas y motores bajo condiciones operativas reales. El equipo de ensayo hidráulico aviación y el banco de prueba bomba de pistón axial aseguran una evaluación completa de los componentes esenciales. Sistemas avanzados como el sistema de calificación hidráulica aeronáutica y el banco de ensayo de resistencia bomba hidráulica avión garantizan durabilidad y robustez de los sistemas hidráulicos. Además, el banco de calibración hidráulica aeronáutica, la prueba de fiabilidad bomba hidráulica aeronáutica y la validación rendimiento hidráulico aeronáutico verifican que cada componente cumpla con los estrictos estándares del sector, asegurando seguridad y eficiencia operativa en todas las aplicaciones aeronáuticas. Russian (Русский) Испытательные стенды гидравлических систем для авиации Надёжность и эффективность гидравлических систем критически важны в авиации. Испытательный стенд гидравлических насосов авиации и испытательный стенд гидравлических моторов самолётов позволяют точно проверять насосы и моторы в реальных эксплуатационных условиях. Оборудование для тестирования авиационной гидравлики и стенд для аксиально-поршневых насосов обеспечивают комплексную оценку ключевых компонентов. Специализированные системы, такие как система квалификации гидравлики авиации и испытания на долговечность гидравлических насосов самолётов, гарантируют надёжность и долговечность оборудования. Дополнительно, стенд калибровки авиационной гидравлики, тест надежности гидравлических насосов авиации и проверка производительности гидравлики самолёта подтверждают соответствие всех компонентов строгим авиационным стандартам, обеспечивая безопасную и эффективную эксплуатацию гидравлических систем. Portuguese (Português) Bancos de Ensaio Hidráulicos para Aviação e Aeroespacial A confiabilidade e o desempenho dos sistemas hidráulicos são fundamentais na aviação. O banco de ensaio bomba hidráulica aeroespacial e o banco de ensaio motor hidráulico aeronáutico permitem testar com precisão bombas e motores em condições operacionais reais. O equipamento de teste hidráulico aviação e a bancada de teste bomba de pistão axial garantem uma avaliação completa dos componentes essenciais. Soluções avançadas como o sistema de qualificação hidráulica aeronáutica e o banco de teste de resistência bomba hidráulica avião asseguram durabilidade e confiabilidade dos sistemas. Além disso, a bancada de calibração hidráulica aeronáutica, o teste de confiabilidade bomba hidráulica aeronáutica e a validação de desempenho hidráulico aeronáutico confirmam que cada componente cumpre os rigorosos padrões do setor, garantindo segurança e eficiência operacional em todas as aplicações aeronáuticas.

Parameter	Value
Test Pump Rated Pressure	270 bar
Test Pump Rated Flow	130 LPM at 270 bar
Rated Speed	6000 RPM
Pump Type Supported	Variable delivery axial piston pump
Compensator Support	Built-in pressure compensator
Control Parameters	Flow, Pressure, RPM, Temperature
Testing Mode	Automated (Static & Dynamic)

• Qualification and acceptance testing of aerospace hydraulic pumps and motors. • Production-level quality assurance for OEMs and defense contractors. • Research & Development of advanced hydraulic actuators and systems. • Life-cycle endurance and fatigue testing of pumps. • Maintenance validation of in-service components prior to reinstallation.

Details

Introduction
In aerospace and defense systems, hydraulic power is the backbone of mission-critical operations. It enables precise actuation of flight control surfaces, deployment of landing gear, braking and steering systems, weapons release mechanisms, and many other essential aircraft subsystems. Any malfunction in a hydraulic pump or motor can jeopardize the entire mission and compromise pilot safety. This makes it imperative that hydraulic components undergo rigorous qualification and endurance testing before being cleared for deployment.

The Aerospace Hydraulic Pump / Hydraulic Motor Test Bench is a state-of-the-art, fully automated validation platform built to replicate the extreme operating conditions encountered by combat and transport aircraft. Specifically engineered to test variable delivery positive displacement axial piston pumps with integrated pressure compensators, this system subjects units to high pressures (up to 270 bar), high flow rates (130 LPM), and high speeds (up to 6000 RPM) — conditions that mirror the harshest aerospace hydraulic environments.

By integrating advanced instrumentation, real-time monitoring, automated data acquisition, and precision control systems, the test bench ensures that pumps not only achieve but sustain their rated performance. It acts as a critical gatekeeper of quality and reliability,
ensuring that only thoroughly validated pumps are installed in mission platforms such as the Light Combat Aircraft (LCA).

System Highlights
• Fully Automated Test Bench – delivers precision, repeatability, and minimal operator intervention.
• High-Pressure, High-Flow Capability – replicates combat aircraft conditions at 270 bar and 130 LPM.
• High-Speed Operation – simulates engine-driven pump speeds up to 6000 RPM.
• Comprehensive Test Programs – includes proof pressure, endurance, calibration, stability, and compensator setting.
• Advanced Instrumentation – continuously monitors pressure, flow, RPM, temperature, and case drain leakage.
• Safety-First Engineering – interlocks, fail-safe shutoffs, and overload protection ensure safe operation under extreme loads.
• Automated Data Logging & Analysis – produces detailed test curves, calibration charts, and diagnostic reports for certification.

Applications
• Qualification and acceptance testing of aerospace hydraulic pumps and motors.
• Production-level quality assurance for OEMs and defense contractors.
• Research & Development of advanced hydraulic actuators and systems.
• Life-cycle endurance and fatigue testing of pumps.
• Maintenance validation of in-service components prior to reinstallation.

Technical Specifications

Parameter
Value

Test Pump Rated Pressure
270 bar

Test Pump Rated Flow
130 LPM at 270 bar

Rated Speed
6000 RPM

Pump Type Supported
Variable delivery axial piston pump

Compensator Support
Built-in pressure compensator

Control Parameters
Flow, Pressure, RPM, Temperature

Testing Mode
Automated (Static & Dynamic)

Test Capabilities
The Aerospace Hydraulic Pump / Motor Test Bench performs a complete spectrum of tests to ensure endurance, stability, and reliability:
1. Proof Pressure Tests (Static): Confirms structural integrity under maximum rated conditions.
2. Brake-In Run Test (Dynamic): Validates smooth operation by monitoring RPM, flow, pressure, and temperature.
3. Load Cycle Tests: Repeated load cycling to simulate aircraft duty cycles and identify fatigue patterns.
4. Calibration & Compensator Setting: Fine-tuning of compensator for precise control and stable flow delivery.
5. Pressure Control & Stability Tests: Evaluates system responsiveness to sudden load changes.
6. Open/Close Cycling: Simulates rapid actuation sequences at pump outlet and case drain for durability assessment.

Advantages
• Assures mission-critical reliability of aircraft hydraulic systems.
• Detects hidden design or manufacturing defects before deployment.
• Reduces in-service failure risks, saving costly downtime and enhancing flight safety.
• Provides data-driven insights to manufacturers for continuous improvement.
• Conforms with stringent aerospace/defense quality standards (AS9100, CE, DGAQA).

Conclusion
The Aerospace Hydraulic Pump / Hydraulic Motor Test Bench is not just a testing system — it is an aerospace reliability assurance platform. By replicating the most demanding flight conditions, it ensures every hydraulic pump installed in aircraft is battle-ready, safe, and durable. Whether for R&D, production testing, or lifecycle validation, this system plays a vital role in safeguarding the operational integrity of modern aerospace platforms.